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Ennix Sludge Reduction Lagoon Program

Innovative Treatment meets Consent Order and saves City $280,000

The City of Bisbee Arizona (population 6,100) operates 3 wastewater treatment plants.  The Warren plant consists of a series of three facultative oxidation ponds that treat approximately 170,000 gallons of primary wastewater per day.  The lagoons were put into service in the early 1960’s and over the years unacceptable levels of bottom solids had accumulated in Lagoon 1.  Reduced hydraulic retention time had impacted pollutant removal and created nuisance odors to the degree that the Arizona Department of Environmental Quality (AQMD) issued a consent order to the City. 

 

Gannet Fleming, the City’s engineering consultant, provided the City with options necessary to meet the consent order.  The first two options explored were to remove lagoon solids by either draining or physically removing the sludge or through dredging.  In either case, the sludge would have to be dried to a degree that solids would meet the paint filter test and then hauled to the nearest landfill for disposal.   Besides the cost associated with physical removal of solids, Lagoon 1 would have to be taken off-line and the 170,000 gallons of primary wastewater sent directly to Lagoon 2 and Lagoon 3 further overloading an already impaired treatment system. 

 

Gannet Fleming proposed a third option which was to reduce solids to the degree that the terms of the consent order could be met while allowing Lagoon 1 to remain in service.   The process chosen was to reduce sludge levels through a bioremediation process.  Ennix Incorporated was chosen to provide proprietary bioaugmentation products and services.  

 

Baseline data was accumulated to determine sludge levels as well as the levels of Total Solids (TS) and Volatile Solids (VS) in both Lagoon #1 and #2.  From February 2003 to August 2003 Ennix fed a custom blend of facultative microorganisms, growth enhancing proteins and target enzymes into Lagoon #1 through an automated feeder in the influent line.  At the conclusion of the six month project, the results were a 46% reduction of sludge volume in Lagoon 1 and a 22% reduction of sludge volume in Lagoon 2.  A total of 6,562 Cubic Yards of bottom sludge had been converted to carbon dioxide, water and cellular material.  Other benefits noted during the project were odor control, an improvement in water clarity as well as improved pollutant removal.  No mechanical or operational changes were required during the project.  The project was completed for $45,000 as opposed to the estimated cost of $325,000 to physically remove, dewater and haul the solids to landfill. 

 

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The terms of the consent order were met.  The City of Bisbee is building a new wastewater treatment facility that will replace the three older plants.  Current planning is to remove the Warren Lagoons from service upon completion of the new plant.  AQMD has agreed to let the City cover and abandon the Warren Lagoons in place as solids levels and volatile solids levels now meet regulatory criteria.

 

This summary was compiled from data contained in a paper entitled “Enhanced Sludge Reduction in a Facultative Lagoon” presented by Gannett Fleming Engineering and the City of Bisbee at the 2004 State Conference of the Arizona Water and Pollution Control Association (AWPCA).

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